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Santosh Mhatre

Electrical Maintenance Manager
  • Raigad, Maharashtra, India
  • Plant Maintenance, Purchasing, Vendor Management
Profile Snapshot
Santosh is based out of Raigad & has studied Other, DE-Diploma in Engineering from Year 2000-2002 in , Dr Babasaheb Ambedkar Technological University.
Santosh Mhatre is Skilled in Plant Maintenance, Purchasing, Vendor Management and other talents.
About
Over 11 years experience in industrialized equipment maintenance management. Self motivated, Sincere, Self-starting with a in increasing levels of responsibility, an ability to learn quickly. Result oriented and handle multiple tasks, work independently, under pressure and within deadlines.
Work Experience
Jr. Manager Electrical-Maintenance Dept
Posco Electrical Steel India Pvt.Ltd.(Vile Bhagad MIDC Raigad)
Full Time Oct-2012 To present (12 years 6 months)
Responsibilities
  • Plant Installation, Commissioning & Maintenance
    • Liasioning work with MSEDCL for load sanction, Receiving the power & open access contract. Resolved the Harmonic & power factor related problem with proper methodology.
    • Supervision on Installation, Commissioning, Operation & maintenance 220/22KV-GIS substation & 22/0.6/0.440KV Indoor substation include Transformer, ACB, VCB, Earthing.
    • Installation, commissioning and Maintenance of-PLC, Drive, MCC, PCC, CPC/EPC, Tension meter ,Welder, Side trimmer, Flying shear, Scrap baller, Coater, Coil car, LOP’S, Packaging m/c.
    • Ensuring effective site management and discipline to ensure safe & timely execution of the projects.
    • Identify project bottlenecks during supervision and undertaken corrective measures with vendors
    • Engineering drawings and related specifications checked & update timely.
    • Actively involved in the Commissioning stage -Individual Test, Combination Test, Cold Run, Hot Run.
    • Planning and implementing proactive / predictive / preventive / shut down maintenance schedules for
    machinery so as to increase machine up-time / equipment reliability.
    • Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through
    application of trouble shooting techniques, Plc program modification & drive parameter changed.
    • Executing energy saving & other cost saving measures with suitable modifications in process.
    • Preparing SOPs, Manuals & Work Instructions for maintenance of equipments and maintaining reports for
    facilitating decision making by management.
    • Training Personnel- To found, developed & deployed method.
    • Implementation of 5s principle & My machine.
    • Maintain the Key Performance Indicators:-PM Effectiveness, Stores & Spares Cost, Repair and Maintenance
    Cost, Power and Fuel Cost, Elimination of Unsafe Condition, Number of Kaizens, 5 S Score.
    • Prepared & managed the Contracts Management.
    • Optimize Min/ Max inventory levels for Electrical/Mechanical equipment. Budgeting of engineering spares
    costs and monthly reviews. Negotiations with vendors for correct price and quality.

Achievements
  • Cost Reduction.Improved the preventive maintenance,control the spares,Reduce the energy consumption
Executive-Engineering Services Dept.(
DP World-Nhava Sheva International Container Terminal Ltd.(Navi Mumbai)
Full Time Oct-2008 To Oct-2012 (4 years )
Responsibilities
  • Troubleshooting in Siemens PLC & Drive with on line access through PC & SCADA. Maintenance of
    22/0.44KV Substation, DG , EOT Cranes, Forklifts, Reefer panels.
    • Exposure ERP base MAINPAC system for Maintenance Planning, Store activities, Inventory controlling, Procurement, Breakdown analysis.
    • Vendor Development : Trouble shooting of the Equipment and follow up with Vendor recommendations. Find out the substution for Imported spares.
    • Maintenance KPIs & Cost Control: Monitoring & Controlling the KPIs -O.E.E. MTFB, Reliability, Utilisation, Availability, Downtime, Water, Fuel & Electricity consumption, D.G.Efficiency.
    • Team leader- Maintaining team motivation & management.
    • Safety & OHSE related responsibilities.
    Played a key role in implementation of:
    • Monsoon preparation for Crane outdoor devices.
    • Condition based Monitoring through Thermography, Vibration Monitoring, Ultrasonic testing , Power analysis.
    • Energy Isolation LOTO (Locked out Tagged Out) and Work at Height (WAH) procedure.
    • Taken Part in preparation of Safe Operating Procedures(SOP) & Risk Assessments .Successfully modified the Crane programs as Safety point of view for accident less operation.
    • Developed System for conducting Root Cause Analysis (RCA) meetings for major incidents.
Achievements
  • • Technological upgrading & Innovations ideas for increased the crane efficiency & safety.
    • Energy saving techniques for fuel consumption & lighting.
    • Training Personnel: Increasing manpower efficiency by in house training and developments programs.
    • Interaction with govt. organization electricity board, electrical inspector for legal requirements.
    • Small Group Activity (SGA): Participated in SGA for continuous improvement.
    • Documentation & Record keeping: Documentation of ISO 9001 manuals. Making of monthly
    reports of KPIs and supporting documents for MIS.
Executive-Engineering dept
RPG CABLES LTD.(RPG GROUP)Thane
Full Time Aug-2005 To Oct-2008 (3 years 2 months)
Responsibilities
  • • Attending the machine Breakdown & Executive the preventive maintenance of above machine including electrical(PLC, Drive, MCC,PCC, Substation) & mechanical.
    • Daily checking of important equipments, Directs maintenance activities on utility systems like DG, Air compressors, Chiller, Boilers, Cooling towers.
    • Coordination with other department (Production, Quality, Store, Purchase ).
    • Raise the indent for material purchasing.
    • Prepared for ISO documentation.
    • Functioned as a Member of Energy Audit Teamsaving in both the Energy as well as in Finance achieved.

Achievements
  • Utility cost reduction
Electrical Engineer (Plant & Equipment)
THAKUR INFRAPROJECTS PVT.LTD.(TIPL) Navi Mumbai
Full Time Jun-2002 To Aug-2005 (3 years 2 months)
Responsibilities
  • • Installation, Commissioning ,Maintenance & operation of Crushing cum Screening plant, Asphalt mixing plant, Ready mix concrete plant, Wet mix plant. Planning, Scheduling and Executing Electrical & Mechanical maintenance schedules and mobilizing the adequate resources.
    • Handle the Motor Control Centre Motor Management Programs.
    • Maintenance & Trouble shooting in electronic device.? Frequency Micromaster ? Belt scales ?Metal Detector. Maintenance of Conveyor Belt safety protection devices-Pull-cord, Belt sway, Zero Speed switch & Conveyor weighing system.
    • Improvement of plant & street lighting system by implementation of energy saving method e.g. Timer operation, Working lights & Security lights concept ,Replaced HPSV LAMP by HPMV, Used of CFL.
    • Spares – Estimation / Coasting & Procurement and inventory control of spares and other related Material for all machinery.
Achievements
  • project completion within time
Education
Diploma in Engineering, Other
, Dr Babasaheb Ambedkar Technological University
2000-2002
Gold Medal
Extra-Curricular Interests
  • cricket
  • music
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