Santosh Mhatre

Electrical Maintenance Manager
Raigad, Maharashtra, India
Plant Maintenance, Purchasing, Vendor Management
About
Over 11 years experience in industrialized equipment maintenance management. Self motivated, Sincere, Self-starting with a in increasing levels of responsibility, an ability to learn quickly. Result oriented and handle multiple tasks, work independently, under pressure and within deadlines.
Talents
Work Experience
Jr. Manager Electrical-Maintenance Dept
Posco Electrical Steel India Pvt.Ltd.(Vile Bhagad MIDC Raigad)
Full Time Oct-2012 To present 12 years 6 months
Responsibilities
  • Plant Installation, Commissioning & Maintenance
    • Liasioning work with MSEDCL for load sanction, Receiving the power & open access contract. Resolved the Harmonic & power factor related problem with proper methodology.
    • Supervision on Installation, Commissioning, Operation & maintenance 220/22KV-GIS substation & 22/0.6/0.440KV Indoor substation include Transformer, ACB, VCB, Earthing.
    • Installation, commissioning and Maintenance of-PLC, Drive, MCC, PCC, CPC/EPC, Tension meter ,Welder, Side trimmer, Flying shear, Scrap baller, Coater, Coil car, LOP’S, Packaging m/c.
    • Ensuring effective site management and discipline to ensure safe & timely execution of the projects.
    • Identify project bottlenecks during supervision and undertaken corrective measures with vendors
    • Engineering drawings and related specifications checked & update timely.
    • Actively involved in the Commissioning stage -Individual Test, Combination Test, Cold Run, Hot Run.
    • Planning and implementing proactive / predictive / preventive / shut down maintenance schedules for
    machinery so as to increase machine up-time / equipment reliability.
    • Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through
    application of trouble shooting techniques, Plc program modification & drive parameter changed.
    • Executing energy saving & other cost saving measures with suitable modifications in process.
    • Preparing SOPs, Manuals & Work Instructions for maintenance of equipments and maintaining reports for
    facilitating decision making by management.
    • Training Personnel- To found, developed & deployed method.
    • Implementation of 5s principle & My machine.
    • Maintain the Key Performance Indicators:-PM Effectiveness, Stores & Spares Cost, Repair and Maintenance
    Cost, Power and Fuel Cost, Elimination of Unsafe Condition, Number of Kaizens, 5 S Score.
    • Prepared & managed the Contracts Management.
    • Optimize Min/ Max inventory levels for Electrical/Mechanical equipment. Budgeting of engineering spares
    costs and monthly reviews. Negotiations with vendors for correct price and quality.

Achievements
  • Cost Reduction.Improved the preventive maintenance,control the spares,Reduce the energy consumption
Executive-Engineering Services Dept.(
DP World-Nhava Sheva International Container Terminal Ltd.(Navi Mumbai)
Full Time Oct-2008 To Oct-2012 4 years
Responsibilities
  • Troubleshooting in Siemens PLC & Drive with on line access through PC & SCADA. Maintenance of
    22/0.44KV Substation, DG , EOT Cranes, Forklifts, Reefer panels.
    • Exposure ERP base MAINPAC system for Maintenance Planning, Store activities, Inventory controlling, Procurement, Breakdown analysis.
    • Vendor Development : Trouble shooting of the Equipment and follow up with Vendor recommendations. Find out the substution for Imported spares.
    • Maintenance KPIs & Cost Control: Monitoring & Controlling the KPIs -O.E.E. MTFB, Reliability, Utilisation, Availability, Downtime, Water, Fuel & Electricity consumption, D.G.Efficiency.
    • Team leader- Maintaining team motivation & management.
    • Safety & OHSE related responsibilities.
    Played a key role in implementation of:
    • Monsoon preparation for Crane outdoor devices.
    • Condition based Monitoring through Thermography, Vibration Monitoring, Ultrasonic testing , Power analysis.
    • Energy Isolation LOTO (Locked out Tagged Out) and Work at Height (WAH) procedure.
    • Taken Part in preparation of Safe Operating Procedures(SOP) & Risk Assessments .Successfully modified the Crane programs as Safety point of view for accident less operation.
    • Developed System for conducting Root Cause Analysis (RCA) meetings for major incidents.
Achievements
  • • Technological upgrading & Innovations ideas for increased the crane efficiency & safety.
    • Energy saving techniques for fuel consumption & lighting.
    • Training Personnel: Increasing manpower efficiency by in house training and developments programs.
    • Interaction with govt. organization electricity board, electrical inspector for legal requirements.
    • Small Group Activity (SGA): Participated in SGA for continuous improvement.
    • Documentation & Record keeping: Documentation of ISO 9001 manuals. Making of monthly
    reports of KPIs and supporting documents for MIS.

Executive-Engineering dept
RPG CABLES LTD.(RPG GROUP)Thane
Full Time Aug-2005 To Oct-2008 3 years 2 months
Responsibilities
  • • Attending the machine Breakdown & Executive the preventive maintenance of above machine including electrical(PLC, Drive, MCC,PCC, Substation) & mechanical.
    • Daily checking of important equipments, Directs maintenance activities on utility systems like DG, Air compressors, Chiller, Boilers, Cooling towers.
    • Coordination with other department (Production, Quality, Store, Purchase ).
    • Raise the indent for material purchasing.
    • Prepared for ISO documentation.
    • Functioned as a Member of Energy Audit Teamsaving in both the Energy as well as in Finance achieved.

Achievements
  • Utility cost reduction
Electrical Engineer (Plant & Equipment)
THAKUR INFRAPROJECTS PVT.LTD.(TIPL) Navi Mumbai
Full Time Jun-2002 To Aug-2005 3 years 2 months
Responsibilities
  • • Installation, Commissioning ,Maintenance & operation of Crushing cum Screening plant, Asphalt mixing plant, Ready mix concrete plant, Wet mix plant. Planning, Scheduling and Executing Electrical & Mechanical maintenance schedules and mobilizing the adequate resources.
    • Handle the Motor Control Centre Motor Management Programs.
    • Maintenance & Trouble shooting in electronic device.? Frequency Micromaster ? Belt scales ?Metal Detector. Maintenance of Conveyor Belt safety protection devices-Pull-cord, Belt sway, Zero Speed switch & Conveyor weighing system.
    • Improvement of plant & street lighting system by implementation of energy saving method e.g. Timer operation, Working lights & Security lights concept ,Replaced HPSV LAMP by HPMV, Used of CFL.
    • Spares – Estimation / Coasting & Procurement and inventory control of spares and other related Material for all machinery.
Achievements
  • project completion within time
Education
Diploma in Engineering, Other
, Dr Babasaheb Ambedkar Technological University
2000-2002
Gold Medal
Extra-Curricular Interests

  • cricket

  • music

Profile Snapshot
Santosh is based out of Raigad & has studied Other, DE-Diploma in Engineering from Year 2000-2002 in , Dr Babasaheb Ambedkar Technological University.
Santosh Mhatre is Skilled in Plant Maintenance, Purchasing, Vendor Management and other talents.