Bangalore, Karnataka, India
Lean Manufacturing, Product Development, Six Sigma
About
Good Communication Skills, Technical competence, Most discipline
Talents
Work Experience
Executive
Full Time Nov-2012 To present 12 years 5 months
Responsibilities
  • • As a Production Group leader,Leading a team of people towards achievement of daily hit rate of machined parts of aluminium components for 3 models of two wheelers named Activa,Dream Yuga,Dream Neo and Honda Shine models.
    • Maintaining the All SMQCD parameters to achieve the company Goal
    • Calculation of OEE, Analysis of rejection and action for reduce rejection and rework.
    • Daily checking the CMM reports and taking the corrective actions to maintain the quality of the product
    • As a member of KAIZEN team, and TPM co-ordinator ,to involve all operators for KAIZEN implementation and preparing the audit document.
    • To work on control charts and rejection control using 7 QC tools, Process FMEA.
    • Reduction of defective component’s in engine assembly
    • Audit of all machines cycle time and reduction of cycles time by correction given in programme considering speed, feed parameters.
Achievements
  • ? Twice received the Substantially Exceed expectations & Exceed expectations Awards.
Production Engineer
Production/Operations
Full Time Jun-2010 To Nov-2012 2 years 5 months
Responsibilities
  • 1. Production Planning and controlling
    2. Manpower Handling like unions
    3. Daily production targets planning
    4. Rejection controlling
    5. Systems implementations like 5S, TPM, six sigma, Lean manufacturing
Achievements
  • 1. Best Idea Programmes
Production Engineer
Production/Operations Spicer India Limited
Full Time Aug-2005 To May-2010 4 years 9 months
Responsibilities
  • • Preparing the documents inspection sheets,OPS,SOP,TPM equipment check sheets by studying the PQCS1&PQCS2,defect control and monitoring documents or new models
    • Maintaining the All SMQCD parameters to achieve the company Goal
    • Calculation of OEE, Analysis of rejection and action for reduce rejection and rework.
    • Daily checking the CMM reports and taking the corrective actions to maintain the quality of the product
    • As a member of KAIZEN team, and TPM co-ordinator ,to involve all operators for KAIZEN implementation and preparing the audit document.
    • To work on control charts and rejection control using 7 QC tools, Process FMEA.
    • Reduction of defective component’s in engine assembly
    • Audit of all machines cycle time and reduction of cycles time by correction given in programme considering speed, feed parameters.
    • Attending trials on different new machines and cutting tools too to monitors and to improve the cycle time.
Achievements
  • ? Best Engineer Of the year 2006.
    ? Participated in Plant Level Kaizen Program
    ? Projects done for to control the in process rejections .
    ? Six-Sigma – WHITE Belt Project done in Boring m/c for reducing the m/c down time and Rejection control
    ? Won many Awards in “Idea Program.
Education
Bachelor of Engineering or Technology
OtherOther
2002-2005
Extra-Curricular Interests
  • Reading Books

  • travelling etc

  • Playing

  • swimming

Profile Snapshot
Rambabu is based out of Bangalore & has studied ME-Mechanical Engineering, BE BTech-Bachelor of Engineering or Technology from Year 2002-2005 in Other, Other.
Rambabu Vanguru is Skilled in Lean Manufacturing, Product Development, Six Sigma and other talents.