• Procurement of Raw Material ( Sheet & tube), Welded assembly Parts, Press Parts, Casting Parts, Machining Parts, Control Cables, Wiring Harness, Break & Suspension System Parts. • To develop new source, do rate negotiation with vendor & finalize the Purchase Order • Handle Labor charge material processing activity • To Schedule the Production plan, communicate with vendors accordingly & take material follow-up for daily, weekly & monthly supply. • Maintain inventory level according to max-min stock. • Responsible to quality, quantity, in time delivery related issues from vendor & to maintain SOB of supplier based on QCD base & increase least one suppliers SOB. • To maintain supplier PPAP, Process set up, PTR & Process audit report. • To coordinate with Production, Finance & Account, Quality and R & D department so as to run smooth production.
Achievements
• Implemented milk-van collection system & reduce 10% transport cost. • Successfully offloaded Press parts & Welded assembly parts. • Cost reduction of Rs. 1200/- per vehicle through alternate source for Gears, Bearings, Fuel Tank, and Casting Parts & Break System.
Group Leader Production & Store
Tata Johnson Controls Auto. Ltd.
Full TimeNov-2003 To Mar-20117 years 4 months
Responsibilities
Store Responsibilities: • To Schedule the Production plan, communicate with vendors accordingly & take material follow-up for daily, weekly & monthly supply. • Responsible for incoming material, to maintain inventory control & optimum quantity of stock, cycle count & monthly stock take. • To maintain RGP, FOC & RTV record and inform plant manager.
Production Responsibilities: • To allocate Manpower, Controlling & Coordinate them. • To achieve Production target as per tact time & dispatch material in sequence. • To achieve 100% delivery performance as per changing schedule in ‘just in time’ with zero PPM. • Responsible to maintain optimum quantity of F.G. Stock in Shop & at Customer End. • To utilize Manpower & Machinery with quality & safety. • Train & motivate followers to achieve Organizational goal.
Achievements
• Successfully implemented JIT with sequential supply with zero PPM. • By modifying production lay out improve productivity of ACE, MAGIC & NANO Line. • Successfully implemented FIFO in Store.