Rajesh Arase

Mechanical Engineer With Bba+Pgdba- Operation With 15 Years Of Experience In Auto Industries
Mumbai, Maharashtra, India
Manufacturing, Production, Aptitude
About
Mechanical Engineer, Automotive industries professional with 15.3 years of experience in the field o
Talents
Work Experience
Deputy Manager
Ashok Leyland Ltd
Full Time Jan-2006 To present 19 years 3 months
Responsibilities
  • ? Overall responsibility for gear production.
    ? Monitoring Production and improving continually to bring efficiency in overall production & achieve production targets within the Quality, Cost and time parameters.
    ? Effective resource planning for optimizing man & machine utilization,
    ? Monitor and control Rejections / Booking Scrap, reducing wastes for enhancing productivity and profitability.
    ? Monitor and control part rejection and Co-ordinate with PPC and Quality for rejected parts disposal.
    ? Analyzing deviations between actual and planned production and taking necessary corrective actions accordingly.
    ? Optimum utilization of all equipments with minimum down time to achieve OEE/OLE
    ? Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
    ? Developing, managing and monitoring the performance of multi skilled work force
Achievements
  • ? Improved and streamlined various gear processes.
    ? Developed new component for 6S850 and 9 Speed Gears.
    ? Productivity improved by 17% in Reverse Gear cell project presented in National improves.
    ? Reduced Rejection From 5000 PPM to 2200 PPM
    ? Implement and maintained 5‘S’ in Gear line and awarded with Best 5 ‘S’ Gemba Initiative Leader for 2012-13 by top management.
    ? Executed Lean Six Sigma Project to enhance cutter life and reduce rejection in core drill operation.
Manager Production
Aerocom Automotives
Full Time Jan-2001 To Jan-2006 5 years
Responsibilities
  • ? Carried out Monthly Production Planning and daily scheduling,
    ? Carried out Process planning and process design,
    ? Developed process to control rejection & rework.
    ? Design and developed Jigs and Fixture required to enhance the process and productivity improvement
    ? De-bottlenecked the operation by improving process,
    ? Carried out Raw Material purchase planning and Monitored inventory,
    ? Improved Productivity through development of Jig and Fixtures,
    ? Developed SOP, Control Plan and Work Instructions for Operating level.
    ? Implemented Daily Works Management.

    As Quality In-charge

    ? Ensured defect free supply of component to customer
    ? Interacted with customer like M&M, Ashok Leyland and Ordnance factory and getting quality feedback on component supplied
    ? Conducted product / process audit.
    ? Resolved Customer complaint and provide CAPA and 8D
    ? Co-coordinated with the Shop Engineer for resolving the quality issues.
Achievements
  • ? Increased per day supply of tractor component from 250 to 300 per day by debottlenecking.
    ? Coordinated and successfully implemented DEMING Supplier up gradation Level-III activity.
    ? Implemented 5‘S’ productive workplace in company.
    ? Achieved first time right sample through APQP, PPAP approval for new component
    ? Implemented & Maintained Quality Management System ISO 9001:2000 as a MR
Trainee Engineer
Bajaj Auto Ltd
Full Time Oct-1999 To Oct-2000 1 year
Responsibilities
  • ? Ensured Product Verification of 3 – wheeler assembly
    ? Analyzed and corrected defect observed during vehicle testing
    ? Prepared product verification Card.
    ? Carried out 3-wheeler road testing to arrest functional defect
    ? Carried out road test to minimize PDI
    ? Carried out analysis of field return or complaint
    ? Involved in New development of diesel engine vehicle
    ? Suggest corrective action on identified defect during testing.
    ? Re-test of 3-wheeler after rectification.
    ? Engine re-assembly after rectification for 2-wheeler & 3- Wheeler
    ? Participating and assisting in field failure analysis.
Achievements
  • Improve first pass
Education
Post Graduate Diploma In Business Administration
Symbiosis Centre for Distance LearningSymbiosis University
2009-2011 Score61%
distance learning
Bachelors of Business Administration, Finance
J M Patel College Of CommerceRashtrasant tukdoji Maharaj Nagpur University
2006-2009 Score59%
Studying while working in Ashok Leyland. ltd Bhandara
Diploma in Engineering, Mechanical Engineering
Government Polytechnic CollegeUniversity of Kerala
1996-1999
Extra-Curricular Interests

  • Playing Chase

Profile Snapshot
Rajesh is based out of Mumbai & has studied Operations, PGDBA-Post Graduate Diploma In Business Administration from Year 2009-2011 in SCDL-Symbiosis Centre for Distance Learning, Symbiosis University.
Rajesh Arase is Skilled in Manufacturing, Production, Aptitude and other talents.